Ahmed Fathy

During my tenure at New Modern Plast, a renowned company in Egypt specializing in Plastic Injection, I served as a dedicated Production and Maintenance Engineer. The company's core operations revolved around plastic performs injection and plastic pallets injection. In this dynamic role, my primary responsibilities included the vigilant monitoring of plastic injection machines and regular checks on performs to preemptively identify and address any potential defects.

I played a crucial role in executing scheduled preventive maintenance for the machines, ensuring optimal functionality. In the event of technical issues, I was on hand to troubleshoot and resolve problems promptly. A significant aspect of my role involved acquiring hands-on expertise in mold maintenance and the intricate process of mold cavity changes.

One of the notable challenges during my tenure was the acquisition of two used plastic injection machines. Tasked with evaluating and rebuilding these machines, I acquired valuable skills in connecting PLC boards to the electric box, as well as efficiently managing the electrical configurations. This experience not only enhanced my technical proficiency but also demonstrated my adaptability and problem-solving capabilities in a dynamic industrial setting.

At Flex Print, a prominent printing services factory specializing in collaboration with the Government for educational book production, I assumed the role of a meticulous Mechanical and Electrical Maintenance Engineer. My primary responsibilities encompassed the execution of preventive maintenance for the machines, ensuring their uninterrupted functionality. In collaboration with the quality department, I proactively addressed any printing issues that may arise, emphasizing a commitment to precision and excellence.

My tenure at Flex Print significantly shaped my professional expertise, exposing me to a myriad of technical challenges. Among the notable hurdles faced was a critical situation where one of the drums inside a machine had malfunctioned. Employing advanced simulation programs on the PC, I meticulously determined the precise stage at which the malfunctioning drum was situated. The ensuing task was a formidable one – extracting the broken drum without adversely impacting the functionality of the other drums. This experience not only honed my technical problem-solving skills but also underscored my commitment to maintaining operational efficiency in a high-demand printing environment.

At Auto 21, an esteemed authorized service center within the Volkswagen Group, I held the position of Automotive Workshop Manager. In this pivotal role, I was entrusted with orchestrating the intricate workflow within the workshop. My responsibilities extended to providing guidance and support to the engineering team, ensuring efficient execution of required maintenance tasks post-diagnosis of underlying issues. My commitment was unwavering, aiming to achieve the fastest and highest-quality solutions.

A key aspect of my role involved mastering the use of Volkswagen's diagnostic programs and devices. I not only adeptly utilized these tools myself but also took on the responsibility of training fellow engineers on their effective utilization. Throughout my tenure, I actively participated in numerous training programs offered by the Volkswagen Group, enriching my expertise in automotive maintenance. This comprehensive experience not only strengthened my proficiency in managing automotive workshops but also contributed to the development of a skilled and knowledgeable team under my supervision.

At Prima Egypt, an authorized service center under the prestigious Bavarian Auto Group, exclusive owners of BMW cars, I served as a Workshop Engineer. My primary responsibility entailed receiving vehicles from the receptionist engineer, conducting meticulous diagnostics to identify the root cause of issues, and subsequently proposing viable solutions to the workshop manager. Upon approval, I would diligently implement the agreed-upon solutions, ensuring efficient and effective resolution.

A significant aspect of my role involved mastering the use of BMW's diagnostic programs and devices. I not only became proficient in their application but also took on the responsibility of training fellow engineers, contributing to the overall skill enhancement of the workshop team. During my tenure, I actively participated in various training courses provided by the Bavarian Auto Group, focusing on automotive maintenance with a particular emphasis on control maintenance and coding techniques. This diverse experience not only fortified my technical expertise in diagnosing and resolving issues with BMW vehicles but also contributed to the continuous improvement of service quality and efficiency within the workshop.

At 3ageeba Auto Fast, a trusted local automotive maintenance warehouse, I served in a dual role as both a Receptionist and Workshop Engineer. In this multifaceted position, I undertook the responsibility of receiving vehicles from clients with a keen attention to customer service. My role extended to conducting thorough diagnostics, determining the necessary parts for replacement or outlining the required repairs. I actively supervised the technicians throughout the process, ensuring precision and adherence to quality standards.

My responsibilities further encompassed a meticulous final check of each vehicle for any additional errors, guaranteeing a comprehensive and error-free service. The culmination of my role involved personally handing over the serviced and meticulously inspected vehicle to the customer. This dynamic and customer-centric role at 3ageeba Auto Fast not only honed my skills in diagnostics and automotive expertise but also highlighted my commitment to delivering high-quality service to every client.

My research journey has been a meticulous exploration into the intricate integration of robotics, with a primary focus on developing comprehensive safety measures across diverse environments. I delved deeply into the challenges associated with deploying next-generation lasers, characterized by unprecedented power levels, innovative wavelengths, and unique modulation techniques. In this pursuit, my investigation extended to uncover the synergies between lasers and robotics, unveiling their collaborative potential in industrial, medical, and civil applications.

The heart of my thesis lies in a thorough analysis of non-linear optical effects, reflective hazards in industrial settings, and innovative mechanisms of tissue interaction in medical applications. Moreover, I investigated the dynamic interplay between lasers and robotics, offering valuable insights into their safe and effective utilization. The health and safety protocols developed during this research not only cater to the intricate dynamics of next-generation lasers but also consider the seamless integration of robotics, embodying a holistic approach to risk mitigation.

These findings hold significant implications, contributing substantially to the establishment of standards and guidelines. They pave the way for the responsible deployment of laser and robotic technologies across a broad spectrum of applications. In essence, this thesis reflects my unwavering dedication to advancing safety measures, fostering technological innovation, and championing the seamless integration of lasers and robotics. The ultimate goal is to enhance efficiency and safety in diverse industrial, medical, and civil contexts.

The Master's program in Sterilization was meticulously designed to cultivate skilled professionals ready to excel in the pharmaceutical, medical device, and food industries. Grounded in advanced theoretical-practical knowledge of microbiology, the curriculum placed a strong emphasis on understanding regulatory intricacies and sector-specific legislation. Comprehensive coverage of sterilization processes, encompassing heat, gamma radiation, chemical sterilization, and sterilizing filtration, equipped students with a nuanced understanding of these critical techniques. The program uniquely addressed the evaluation of sterilization and contamination, with a specialized focus on nanosystems and material stability. Beyond theoretical aspects, a key highlight was the program's commitment to real-world application through internships in companies affiliated with the University of Pavia, providing a valuable opportunity to synthesize knowledge and develop a thesis. With a total duration of 1500 hours, the program balanced frontal teaching, practical exercises, and individual study, offering a holistic approach. Notably, each module delved into the intricacies of sterilization processes and sector-specific regulations in pharmaceuticals, food, and medical devices, ensuring graduates were well-versed in the complexities of their chosen industries.

Thesis Description: Application of real-time robotics to perform unstructured industrial tasks involving industrial robots, cobots, and human operators. The creation of an easy to-program robotic cell and the possibility of safe operator contact in the machine's collaborative work area would pave the way for the introduction of automation in that environment. This thesis offers an application of Realtime Robotics to carry out unstructured industrial tasks involving industrial robots, cobots and human operators based on dynamic road map algorithms for the use of RTR control and RealSense cameras. A pick-and-place and assembly application is demonstrated, where components should be fed via a conveyor belt in a random, flowing sequence. The chosen collision avoidance approach improves the ability to use both an industrial robot and a collaborative robot in the same robot cell, resulting in cost savings, more precise applications, and increased productivity. In addition, the ability to calculate alternative routes at run time to avoid impediments (both humans and other robots in the cell) while avoiding making the robot temporarily idle helps the system to be more productive.

My graduation project centered on the conceptualization and execution of an innovative Automated Storage and Retrieval Robotic System. This sophisticated system was engineered to seamlessly handle the intricate tasks of product pickup, sorting, and organized storage within designated shelves. Notably, the implemented robotic system showcased its versatility by adeptly executing the reverse process – efficiently retrieving products from shelves and transmitting them to the shipping line.

Beyond its primary functions, the robotic system demonstrated a remarkable level of autonomy. It autonomously navigated to a dedicated charging station when its battery required replenishment, showcasing an intelligent energy management feature. Moreover, the system was equipped with advanced monitoring capabilities, employing cameras and a tachometer sensor. This allowed for real-time surveillance and tracking, ensuring operational efficiency and facilitating prompt interventions as needed.

In essence, my graduation project encapsulates a multifaceted approach to automated storage and retrieval robotics, integrating cutting-edge features for seamless operations, energy optimization, and continuous monitoring. The successful implementation of this system marks a significant stride towards the evolution of automated logistics and underscores my commitment to advancing technological solutions in the field.