ANSYS Fluent
ANDREA VIGANÒ
R&D Simulation Engineer
PADOVA
Summary
Simulation Engineer with 6 years of experience in the development, validation, and application of numerical models for heat transfer, fluid dynamics, and structural mechanics. I work with leading simulation tools such as ANSYS Fluent, LS-DYNA, and Mechanical, complemented by Python-based solutions for automation and post-processing.
I have led multiple R&D and industrial simulation workstreams, writing project charters, planning activities with Gantt charts, and coordinating efforts across technical teams and suppliers. My background in Aeronautical Engineering (Politecnico di Milano), specialized in aerodynamics, gives me a robust foundation in physics-based modeling and numerical methods.
I bring a problem-solving mindset, attention to detail, and a strong sense of ownership to every project—always focused on delivering reliable, validated results that support innovation and decision-making in product and process development.
Overview
7
7
years of professional experience
2032
2032
years of post-secondary education
6
6
Certifications
2
2
Languages
Work History
R&D Simulation Engineer
Stevanato Group S.p.A.
Padova
07.2020 - Current
- Developed and validated advanced numerical models in fluid dynamics, thermodynamics, and structural mechanics using ANSYS Fluent, ANSYS LS-DYNA, and ANSYS Mechanical.
- Created Python-based simulation and post-processing tools to automate analysis workflows and reduce lead times.
- Designed and executed experimental test campaigns (e.g., gliding force, material characterization) to provide high-fidelity input and validation data.
- Collaborated with R&D, process, and quality teams to integrate simulation outputs into product and process development.
- Applied root cause analysis techniques (e.g., Ishikawa) to identify Critical Process Parameters (CPPs) and Critical Material Attributes (CMAs), enhancing the predictive capability of simulation models.
- Led the development of internal standards and documentation to ensure consistency in modeling practices and effective knowledge transfer across departments.
- Acted as Workstream Leader for internal and collaborative R&D projects, overseeing planning through Gantt charts, coordinating cross-functional technical activities, and ensuring alignment with overall project goals.
- Authored Project Charters and provided technical leadership throughout all project phases, supporting decision-making and driving innovation.
- Communicated complex simulation results clearly to internal stakeholders and suppliers, enabling data-driven process improvements.
- Mentored junior engineers on simulation methodologies and modeling best practices, fostering a collaborative and technically mature team culture.
R&D Simulation Engineer
Saipem S.p.A.
Fano
03.2019 - 03.2020
- Simulated sand particle erosion inside offshore pipelines using ANSYS Fluent with the Discrete Phase Model (DPM), integrating custom user-defined functions (UDFs) for erosion rate prediction.
- Developed and implemented a scouring model for seabed erosion analysis, embedding semi-empirical correlations into ANSYS Fluent via UDFs and dynamic mesh techniques.
- Conducted solids dispersion analysis to predict suspended solid concentrations in marine environments, incorporating bathymetric CAD data and seawater density variations based on salinity and temperature (UNESCO formula).
- Performed unsteady thermal-fluid dynamics simulations of pipe-in-pipe systems to study cool-down processes, comparing results between 2D axisymmetric FEM and 3D CFD models.
Intern R&D Simulation Engineer
ISC S.r.l.
Carate Brianza
11.2018 - 03.2019
- Designed and optimized a thermo fluid system for a Seebeck-effect-based electric generator, focusing on heat exchanger performance through CFD simulations.
- Conducted experimental tests for thermal, fluid, and electrical data acquisition using thermocouples and infrared camera, correlating the results with numerical models.
- Developed and validated mathematical models for thermal and fluid dynamic behavior, supporting the design of high-efficiency energy conversion systems.
- Supported technical reporting and documentation for simulation and experimental results, ensuring traceability and reproducibility of findings.
Education
Master of Science - Aeronautical Engineering
Politecnico Di Milano
Milano, Italy07.2018
Bachelor of Science - Aerospace Engineering
Politecnico Di Milano
Milano, Italy 04.2001 - 01.2015
Skills
- Analytical Thinking & Problem Solving
- Project Planning & Ownership
- Communication (Technical & Non-Technical)
- Team Collaboration
- Adaptability in Cross-Functional Environments
- Attention to Detail
- Autonomy & Time Management
- Mentoring & Knowledge Sharing
- Proactivity & Initiative
Certification
Advanced LS-Dyna Training, 24h
Willing To
True, True
Personal Information
- Willing To Relocate: 1
- Citizenship: EU Citizen
Software
ANSYS LS-DYNA
ANSYS Mechanical
ANSYS Icepak
COMSOL
OpenFOAM
Timeline
R&D Simulation Engineer
Stevanato Group S.p.A.
07.2020 - Current
R&D Simulation Engineer
Saipem S.p.A.
03.2019 - 03.2020
Intern R&D Simulation Engineer
ISC S.r.l.
11.2018 - 03.2019
Bachelor of Science - Aerospace Engineering
Politecnico Di Milano
04.2001 - 01.2015
Master of Science - Aeronautical Engineering
Politecnico Di Milano
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