Daniele Zaccaria
Napoli
Profilo professionale
Operations leader experienced in production and maintenance management, KPI control, and cross-functional CI. Strengths include OEE improvement, bottleneck removal, CONWIP flow control, RCCA, 5S+, and SMED. Comfortable partnering across Quality, ME, Maintenance, Design, Logistics, HR, EHS.
Panoramica
8
8
years of professional experience
Esperienza lavorativa
Manufacturing & Machine Maintenance Manager
Magnaghi Aeronautica - MA Group
Napoli, NA
06.2022 - ad oggi
- Ensure achievement of production goals aligned with budget and production planning, across multiple manufacturing areas
- Monitor and optimize flow using CONWIP and bottleneck analysis; lead a large multi-area production team
- Track and improve KPIs: OEE, direct labor efficiency, Quality, Safety, machine availability, MTTR, MTBF
- Lead Continuous Improvement roadmap for process and maintenance, coordinating with Manufacturing Engineering, Quality, Design, Maintenance, and Logistics
- Ensure safety standards and compliance across production areas
- Notable contributions: stabilization of critical bottlenecks, improvement of machine availability, and enhanced shift-level performance through structured KPI reviews
Production Supervisor
Eaton Corporation
Bosconero - Turin, TO
05.2020 - 06.2022
- Led shift operations to meet production plan targets; managed operator placement and daily line staffing
- Monitored KPIs (OEE, labor efficiency) and drove CI initiatives using ELSS tools: 5S+, SMED (with SMED coordinator), and structured problem solving
- Executed effective shift handovers and coordinated priorities with Maintenance Supervisors to minimize downtime
- Ensured safety compliance and collaborated daily with Quality, Maintenance, Manufacturing Engineering, Logistics, HR, and EHS to resolve production issues
Manufacturing Engineer
Cartier
Torino, TO
02.2019 - 05.2020
- Led continuous improvement of existing manufacturing processes; partnered with R&D for new product introductions
- Collected and analyzed process data to identify improvement opportunities and implement corrective and preventive actions
- Delivered process stabilization and performance enhancements through data-driven methods
Manufacturing Engineer
GE Avio Aero
Rivalta di Torino, TO
06.2015 - 02.2019
- Developed processes enabling high-volume production of complex aircraft engine components
- Improved manufacturing methods (current and NPI); supported supervisors/operators via RCCA to reduce scrap/defects
- Applied lean principles in daily operations 2.
Design Engineer
Consultant at Magna Steyr Italia (TO) on behalf of Aerosoft S.p.A
Torino, TO
03.2015 - 05.2015
- Designed rear bumper, gasoline filler, and sensor brackets for Alfa Romeo Stelvio using NX 9 and Teamcenter.
Stage
Aerosoft S.p.A
Napoli, NA
12.2014 - 02.2015
- 3D/2D design using CATIA V5 and UGS NX 7.5
Istruzione
Federico II University of Naples
Napoli10.2014
Federico II University of Naples
Napoli 03.2012
Scientific high school "Arturo Labriola"
Napoli07.2008
Competenze
- KPI Management: OEE, availability, MTBF, MTTR, labor efficiency
- CI & Problem Solving: RCCA, 5S, SMED, ELSS tools, waste reduction
- Production Systems: CONWIP, bottleneck management, shift leadership
- Tools: SAP, Minitab, Teamcenter; Excel/PowerPoint/Word; NX, CATIA V5, SolidWorks
PERSONAL SKILL
Mothertongue: Italian
Others: English B2 (Listening, Reading, Speaking, Writing)
Cronologia
Manufacturing & Machine Maintenance Manager
Magnaghi Aeronautica - MA Group
06.2022 - ad oggi
Production Supervisor
Eaton Corporation
05.2020 - 06.2022
Manufacturing Engineer
Cartier
02.2019 - 05.2020
Manufacturing Engineer
GE Avio Aero
06.2015 - 02.2019
Design Engineer
Consultant at Magna Steyr Italia (TO) on behalf of Aerosoft S.p.A
03.2015 - 05.2015
Stage
Aerosoft S.p.A
12.2014 - 02.2015
Federico II University of Naples
Federico II University of Naples
Scientific high school "Arturo Labriola"