Fabio Fornaciari

Company Overview: Refrigeration and air conditioning - industrial compressors semi-hermetics and CO2

• Quality Management
• Incoming inspection
• Production quality
• Supplier Quality Assurance activities management of project for production improvement
• Directly involved at Supplier Development Engineering activity and auditor for China market
• Continuous improvement activities management
• Second part auditing at suppliers according to ISO 9001:2015 (Lead auditor certified)
• PPAP procedure supervisor, 8D report, PFMEA, PPAP, MSA
• Customer audit management
• CCC and UL certification management
• Personnel management (1 employee and 3 workers)
• Definition of procedures and drafting of the required documented information, periodically adapting them to the regulations
• Participation in certification and audit programs to ensure regulatory compliance (CCC, UL and ISO 9001)
• Aligned all departments to comply with ISO 9001 standardisation requirements improving organisational credibility
• Monitored manufacturing procedures, eliminating defects at early stages
• Assessed vendor services, resulting in strengthened supplier relationships
• Implemented robust customer feedback systems; improved client satisfaction levels
• Developed quality management strategies to improve overall performance
• Coordinated cross-departmental teams, enhancing product development process.
• Defined manufacturing quality guidelines and criteria to adhere to company standards
• Negotiated rates with suppliers and managed relations to maintain adequate levels of quality supplies

Company Overview: Oil & Gas - gas and steam turbines, axial compressors

• High Temperature Materials lifing Management definition of related procedures regarding assessment of residual life of rotors and instruction for laboratory activities
• Involved in brazing process qualification mainly related to combustion chamber components
• Referee in GE Nuovo Pignone about the Investment Casting process, mainly for material/process qualification of Gas Turbine part
• Managing of process qualification activities from Qualification Requirement release, visit at supplier and audit activity before, during and after the qualification
• Coordination of activities related to brazing joints execution for buckets
• Vacuum furnace certification activity according to AMS 2750E
• Design (DOE) and execution of laboratory experiments for the determination of the functional attributes of some components of the combustion chamber of gas turbines
• Collect evidence, including photographs and measurements, and produce detailed reports (technical reports)
• Effective management of project schedule and budget to enable completion as agreed

Company Overview: Oil & Gas - gas and steam turbines, axial compressors

• At O&G Engineering Manufacturing Technology, EMT dept. introducing new technologies: Project Engineer on Additive Manufacturing (AM) technology introduction
• Trainer for AM specific trainings
• Knowledge regarding all materials that are used for AM process, mainly Stainless Steel, nickel/cobalt alloys
• AM Lab Manager in Florence: AM machine management, re-designing components for AM and building
• Project Management of Independent Research & Development (IRD) project focused on AM
• Using Magics for assembly designs, models and other technical drawings for Additive Manufacturing modeling
• Collect evidence, including photographs and measurements, and produce detailed reports
• Management of budgets up to €400k for engineering and savings projects
• Developing and testing products and prototypes for Toolgate processes to advance projects
• Optimization of production processes through the implementation of Lean and Six Sigma methodologies

Company Overview: Automotive - various components under hood

• Material labs Manager: chemical, metallurgical and mechanical analysis, chemical tests
• Production control
• Incoming inspection analysis
• Product testing development
• Reference to the corporate IMDS management for Magneti Marelli PWT in Bologna and Bari
• Reach technical consult
• Material selection and heat treatment commitment and drawings approval (related to material and HT)
• Laboratory quality management system manager
• Laboratory health and safety Manager
• Personnel management (8 technicians, and 1 professional, 3 employees and 4 workers)
• Communicating company directives to your team in terms of objectives and strategies of the Group Material Lab (GML) headquarters in Orbassano
• Streamlining of processes functional to achieving objectives
• Periodic monitoring of the achievement of project objectives
• Planning of career developments of collaborators based on the results obtained
• Management of internal communication within the GML group for the areas of expertise (such as Reach, IMDS, chemical lab)
• Management of resources based on the available budget
• Drafting of budgets and planning of the management of allocated resources (measuring devices)
• Verification of compliance of documents and procedures based on the regulations in force for Magneti Marelli in terms of material analysis

Company Overview: Automotive - various components under hood

• Material labs manager: chemical, metallurgical and mechanical analysis, chemical tests, production control, incoming inspection, product testing development
• Reference to the corporate IMDS management (and Reach), material selection and heat treatment commitment and drawings approval (related to material and HT)
• Personnel management (8 technicians, and 1 professional, 3 employees and 4 workers)
• Business divestment on April 2010 regarding all Material Lab inside Fiat group headquarters
• Workflow management aimed at complying with company standards
• Assigning roles and responsibilities to team members based on their characteristics and capabilities
• Managing relationships with staff to ensure the efficiency of internal processes
• Participation in strategic corporate planning and goal setting

Company Overview: Automotive -mechanical and hydraulic steering gear

• Quality labs manager: chemical, metallurgical and metrological laboratory.
• Heat treatment process approval (stress relieving, induction and resistive hardening) performed during the production and set-up approval
• Not destructive test management
• Technical instructions editing and review and approval related to laboratory documentation
• Analysis regarding thermal cycle applying 6-sigma procedure
• Management, calibration and capability study of all measurement instruments
• Personnel management (7 workers)
• Management of CQI-9 audits by corporate personnel and customer auditors
• Supervision of work performance and staff performance
• Communication of company directives in terms of objectives and strategies to your team
• Verification of compliance of documents and procedures based on specifications and drawings
• Management of relationships with management and other company departments
• for 10 months also responsible for receiving arrivals (the time to pass the audit relating to ISO TS 16949 certification). Additional 8 operators to manage

Company Overview: Automotive - Gasoline Direct Injector

• Solenoid actuated direct injection gasoline injector designer
• Laser welding development reference for gasoline direct injector activated by solenoid
• Micrographic analysis execution, not destructive test analysis (visual testing)
• Corrosion test analysis
• Stack up analysis
• Components process analysis in particular for chrome plating and magnetic annealing
• Material selection reference for the gasoline direct injector, solenoid activation (Porsche was one of the customers).
• Metallurgy specialization in knowledge of stainless steels.
• Mechanical systems design and development, including CAD modeling for FEM, magnetic, fluid dynamics and drafting analysis (all analyses performed by another department)
• Promotion and implementation of improvements to magnetic annealing processes by applying the Six Sigma methodology
• Supplier control and monitoring of material quality and technical support

Company Overview: Scaffolding scheme design and sale

• Drawings definition and technical specification support.
• Scaffolding scheme design and sale